Question 1

Should I rotate boxes to fit more on a pallet?

Accepted Answer

Yes, testing both orientations (length along pallet length vs. width) often reveals a better arrangement. For example, a 400 × 300 mm box on a 1200 × 800 mm pallet fits 6 per layer in one orientation but might fit 8 in another if the dimensions align better with the pallet edges.

Question 2

What is the difference between height-limited and weight-limited pallets?

Accepted Answer

Height-limited means the maximum stacking height is reached before the weight limit. Weight-limited means the pallet reaches its maximum safe weight before filling the available height. Identifying the limiting factor helps decide if lighter boxes, stronger pallets, or different stacking patterns are needed.